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Toyota Hilux Exhaust

Complete exhaust system components and performance parts specifically designed for the Toyota Hilux. Quality guaranteed Toyota Hilux spare parts with fast delivery across South Africa

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GD-6 Hilux exhaust systems carry a DPF, a catalytic converter, and (on the 2.8) an SCR/AdBlue system — so toyota hilux exhaust repairs are not the straightforward bolt-on job they were on the 1KZ-TE or 3RZ-FE era. We stock exhaust manifolds, catalytic converters, exhaust pipes, mufflers and resonators for every Hilux generation, plus oxygen sensors and flex pipes where failure is most common. Tailpipe and heat shield replacements are also in stock for the Legend trim.

Catalytic converter theft hit South African Hilux owners hard between 2020-2024. Replacement used OEM cats are increasingly rare — aftermarket direct-fit cats from the JHB depot are usually the practical answer, priced R4,500-R12,000 depending on generation. DPF regeneration problems on the 2.4 and 2.8 GD-6 usually trace to EGR valve blockage or a failed differential pressure sensor — we stock both. Manifold gaskets and exhaust hangers are cheap consumables we keep bagged and ready to ship.

Exhaust for Toyota Hilux — Frequently Asked

My Hilux DPF warning light stays on — is the DPF replaced?

Not necessarily. On the 2.4 and 2.8 GD-6, a persistent DPF light usually indicates either an EGR fault, a differential pressure sensor failure, or incomplete regeneration cycles. Scan the codes first — if the DPF itself is blocked beyond regeneration, a new OEM replacement is R25,000+, so diagnosing correctly saves serious money.

How much is a Hilux catalytic converter after theft?

Aftermarket direct-fit catalytic converters for the Hilux run R4,500-R12,000 depending on engine (GD-6 diesel vs VVTi petrol) and whether the OEM heat shield and sensors survived the theft. Used OEM cats are scarce because they are stolen before donors reach the scrap yard. Budget for new cat clamps and a re-weld at fitting.

Do you stock exhaust manifolds for the 2KD-FTV?

Yes. Used 2KD-FTV exhaust manifolds (2.5 D-4D Hilux, 2005-2015) are available from CPT-dismantled donors. Typical price R1,800-R3,200 with a standard bolt-pattern inspection. We also stock new aftermarket manifold gaskets and studs, which should always be replaced rather than reused.

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